Fermentation and stack-flipping equipment

Fermentation and stack-flipping equipment

1.Slot type stack-flipping machine

Slot type stack-flipping machine is commonly referred to as guide rail flipping and turning machine, rail flipping and turning machine, stack-flipping machine, etc. It can be used for the fermentation and stacking of organic waste, such as livestock and poultry manure, sludge rubbish, sugar factory mud, slag pancake. It is widely used for the fermentation and water removal operations of organic fertilizer factory, compound fertilizer factory, sludge rubbish factory,  garden spot and double hold mushroom factory. The stack-flipping machine produced by our company has 3 national patents. The flipping span can be between 3-12 meters, the flipping depth can be between 0.8-1.8 meters, and there are double slot, semi-slot with multiple specifications which can meet different customer demand.

Main Technical Parameters:

Type


Power of motor(kw)


Work speed(m/h)


No-load speed(m/h)


Flip span(mm)


Max flip depth(mm)

SDCFD-3000

18.5

50

100

3000

1000

SDCFD-4000

22

50

100

4000

1200

SDCFD-5000

22X2

50

100

5000

1500

SDCFD-6000

30X2

50

100

6000

1500

Note: technical data is subject to change without prior notice.

2.Rotary type stack- flipping machine

Rotary type stack- flipping machine is suitable for large span, high depth of livestock and poultry manure, sludge rubbish, sugar factory mud, slag pancake and other organic waste fermentation flipping. It is widely used for the fermentation and water removal operations of organic fertilizer factory, compound fertilizer factory, sludge rubbish factory,  garden spot and double hold mushroom factory. Compared with the traditional flipping equipment, the advantages of our rotary type stack- flipping machine are:

(1) High flipping depth: its flipping depth can reach 1.5-3 meters;

(2)Large flipping span: its maximum flipping width can reach 30 meters wide;

(3) Low flipping energy consumption: it adopts a unique energy-saving and efficient transmission mechanism, the same operation amount is 70% lower in energy consumption than the traditional flipping equipment;

(4)Flipping no dead corner: the rotary symmetry flipping, in the speed shift car under the displacement of the car no dead corner flip;

(5)High degree of automation: it work with fully automatic electrical control system, no personnel operation during the equipment work.

Main Technical Parameters:

Type


Main power of motor(kw)


Power of walking motor(kw)


Flip power of motor(kw)


Flip span(m)

Flip depth(m)

SDLPFD-20000

45

5.5X2

2.2X4

20

1.5-2

SDLPFD-22000

45

5.5X2

2.2X4

22

1.5-2


3.Double rotary type hydraulic elevator stack- flipping machine

The double rotary type hydraulic elevator stack- flipping machine is composed of the transmission device, the walking device, the hydraulic lifting and the turner device. The motor transmits power directly to the cycloid reducer to the toss wheel through the sprocket. Fermentation materials can be piled up to 2-3m high. It can easily stir the parabolic in the fermentation tank to a position of 2-7 meters away, the flipping speed can be adjusted so that it is fast and stirring well, eventually achieving the full contact between the material and the air and fermentation effect of the material will be better.

The rotary type hydraulic elevator stack- flipping machine parts:

(1) Power transmission device: This device is composed of a motor, a reducer, a sprocket, a bearing seat, a main shaft, etc. It is an important device that provides power for turning the wheel;

(2) Walking device: The device is composed of a walking motor, a transmission gear, a transmission shaft, a walking sprocket, etc.;

(3)Hydraulic lifting: the device is composed of hydraulic cylinders, hydraulic motors, and hydraulic arms;

(4)Composting device: This device is composed of small sports car, sprocket, support arm, turning wheel and ETC.

Main Technical Parameters:


Model

Motor power(kw)

Running motor power

Motor power of dump car(kw)

Hydraulic lifting motor power(kw)

Flip depth(m)

Flip width(m)

SDSLPFD-20000

55

5.5x2

2.2x4

5.5

2-3

20-33

SDSLPFD-22000

75

5.5x2

2.2x4

5.5

2.5-3

20-33

Note: There are many models of roulette stack, and the function configuration is uneven. If you need to know the detailed parameters, please call the sales manager.

4.Forklift type stack- flipping machine

The Forklift type stack- flipping machine is suitable for the fermentation and dumping of small-scale livestock and poultry manure, sludge garbage, sugar factory filter sludge, slag cake, straw sawdust and other organic wastes. It is widely used in fermentation and dewatering operations for organic fertilizer plants ,compound fertilizers, sludge garbage plants, gardening farms, and Shuangbao mushroom plants. Compared with traditional pile turning equipment, its advantages are:

(1) Strong functionality: the forklift dumper integrates four functions of dumping, transferring, mixing and crushing;

(2)Strong applicability: it can work in the open air or in the workshop;

(3)Stir evenly: This machine is suitable for the process requirements of microbial aerobic fermentation materials, and can effectively mix viscous fermentation materials, microbial fermentation inoculants and straw powder;

(4)Sealing of the discharge opening: Unique hydraulic design, the driver can open and close the discharge opening of the dumping hopper in the cockpit.

Main Technical Parameters:

Model

Engine model

Number of cylinders

Discharge

Rated power/Speed

(Kw/r/min)

Maximum torque speed

(N.m/r/min)

Lubrication method

Cooling type

SDCCFD-918

490

4

2.545

47/3200

157/200-2200

Pressure lubrication

Closed forced water cooling

SDCCFD-920

490

4

2.545

47/3200

157/200-2200

pressure lubrication

Closed forced water cooling

Note: technical data is subject to change without prior notice.

5.Crawler type stack- flipping machine

The crawler type stack-flipping machine belongs to the ground stacking fermentation mode. and it is the most economical fertilizer mode currently for civil engineering and human resources. The materials need to be stacked in long strips, stirred and crushed at regular intervals by the stacker and the organic material is decomposed under aerobic conditions. It also has the function of crushing, which greatly saves time and labor, significantly improves the production efficiency and product quality of the organic fertilizer plant, and greatly reduces the cost. When the stacker works, it can effectively mix sludge, viscous chicken manure etc with strains and straw powder evenly, which create a better aerobic environment for the fermentation of materials. The fermentation rate of crawler type stack-flipping machine is not only much faster than deep groove fermentation, but also effectively prevents the generation of harmful and odorous gases in the fermentation process such as oxygen sulfide, amine gas, and etc, which meets environmental protection requirements.

The characteristics of Crawler type stack- flipping machine:

The operation is easier,

The hydraulic directional type is eliminated,

The space, labor, and diesel are saved, the working time is shortened,

The fermentation cycle is advanced.

This product uses soft start for the turning clutch (the domestic similar products all use iron to iron hard clutch, which will cause serious damage to chains, bearings and shafts)

The front hydraulic push plate is installed, and eliminating the labor to tidy up the piles

Roller hydraulic lifting

Main Technical Parameters:

Model

SDLDF-2400

SDLDF-2600

SDLDF-3000

SDLDF-3000全液压)

Turnover width (mm)

2400

2600

3000

3000

Turnover height(mm)

600-1000

1100-1300

1300-1500

1600-1800

Stack line spacing (mm)

800-1000

800-1000

800-1000

800-1000

Max diameter of material particles (mm)

250

250

250

250

Power

75

116

136

143

Working knife diameter (mm)

400

500

500

800

Working speed (m/min)

6-10

6-10

6-10

6-10

Processing capacity (m3/h)

500-700

1000-1200

1300-1500

1500-1800








6. Walking type stack- flipping machine

The walking type stack-flipping machine (self-propelled turning and throwing machine) is the main machine of full set of equipment specially used for the production of bio-organic fertilizer. This machine designed as four-wheel walking, which can move forward, backward, and turn, driven by one person. During driving, the whole vehicle rides on the pre-stacked long strip of fertilizer base, and the rotating knife shaft hung under the frame implements the mixing, fluffing, and shifting for raw materials of the fertilizer, then a new strip is formed after turning. It can be carried out either in an open field or in the workshop. The fermentation process of the pile adopts microbial oxygen-consuming fermentation, which is designed according to the principle of aerobic fermentation, so that the fermentation bacteria have the space to give full play to their functions.

Main Technical Parameters:

model

engine power(kW)

working (width X height) (mm)

working speed (m/min)

engine speed (r/min)

Rotating speed(r/min)

Rotating diameter

SDFD-2000

26/36

2000X600

6-7

2200

600

0580mm




model

engine power (kW)

working (width X height) (mm)

working speed(m/min)

engine speed (r/min)

Rotating speed(r/min)

Rotating diameter

SDFD-2000

26/36

2000X600

6-7

2200

600

0580mm

model

engine power (kW)

working (width X height) (mm)

(m/min)working speed

(r/min)engine speed

(r/min)Rotating speed

Rotating diameter

SDFD-2000

26/36

2000X600

6-7

2200

600

0580mm

Model

Engine power(kW)

Working (width X height)(mm)

(m/min)Working speed

(r/min)Engine speed

(r/min)Rotating speed

Rotating diameter

SDFD-2000

26/36

2000X600

6-7

2200

600

0580mm

7.Chain-plank type stack- flipping machine

The chain-plate type stack-flipping machine is suitable for aerobic composting of organic solid wastes such as livestock manure, sludge garbage, straw and so on. The traveling system of the machine adopts variable frequency speed regulation, having good adaptability to different materials, stable operation, high stacking efficiency and deep trough operation. It adopts variable frequency speed regulation walking system, which can well adapt to changing of workload. The walking speed can be flexibly adjusted according to the resistance of the material, which makes the equipment more adaptable and flexible.

Characteristics

(1)Adopted the pallet structure of chain drive and rolling support, low throwing resistance, energy and power saving , suitable for deep trough operation

(2)The turning pallet is equipped with flexible tensioning and elastic damping system to protect the transmission system and working parts for efficient operation.

(3)Removable and replaceable wear-resistant curved tooth blades are installed on the turning pallet, which has strong crushing ability and good effect of windrow oxygen filling

(4)When turning and throwing, the material stays on the pallet for a long time, scattered at a high position, it can be in full contact with the air and easy to fall off.

(5)Through the horizontal and vertical displacement, the turning and throwing operation can be realized at any position in the slot , which is flexible.

(6)The lifting and lowering of the turning parts are controlled by the hydraulic system, which is flexible, safe and fast.

(7)The machine can be remotely controlled to move forward, move horizontally, flip and retreat quickly, which can improve the operating environment

(8)Equipped with a moving machine, the slots changing can realize multi-slot operation for one turning- polishing machine, saving investment.

Main Technical Parameters:

Model

Power (kW)

Moving speed (m/min)

Displacement speed (m/min)

(m)Turnover height

SD-4000

52

5-6

4-5

1.5-2

SD-5000

69

5-6

4-5

1.5-2

8.Horizontal fermentation tank

(Horizontal fermentation tanks are divided as below)

Feeding system; 2. Tank fermentation system; 3. Power mixing system; 4. Discharging system; 5. Heating and heat preservation system; 6. Maintenance part; 7. Fully automatic electrical control system.

operating principle:

Secondly, the heating system of the electric heating rod at the bottom is controlled by the electric box to heat the heat transfer oil in the interlayer of the fermenter body. The temperature of the fermenter body is controlled by the temperature sensor while heating, and the temperature of the fermenter is controlled at the fermentation station with better condition. It will be discharged through the discharge port for further processing after the fermentation of the material is completed.
Firstly, we put the material to be fermented into the fermentation tank through the belt conveyor from the feed inlet. The Main motor will be started when the material is put in, and the motor reducer drives the main shaft to start mixing. At the same time, the spiral blade on the mixing shaft carries the animal material, and make the material fully contact with the air, so that the material to be fermented starts the aerobic fermentation stage.
Main Technical Parameters:

Specification


Heating power(kW)


Power of agitator(kW)


Reducer model

stirring rate(r/min)


Dimension  (mm)

15m3

30

22

ZQD850-291.19-I

3.4

6000x2600x2800

20m3

30

37

ZQD850-163.38-I

6

7400x2820x3260

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